Tooling Design
How to Specify Punch Radius for Stamped Parts
Selecting the right punch radius depends on material thickness, hardness, and part geometry. A general starting rule is 5 to 10 percent of stock thickness, adjusted for
metal stamping
Tooling Design
Explore die design fundamentals, clearance, and forming rules that help engineers create robust stamping tools.
Tooling Design
Cost and Lead Time: Die Repair vs New Progressive Tool
Die repair vs new tool depends on part volume, die condition, and delivery urgency. Repairing extends life but carries hidden risks. A new progressive tool costs more
Tooling Design
Checklist: 10 Tooling Specs to Verify Before Die Approval
A structured checklist helps procurement and quality teams confirm critical tooling dimensions, materials, and tolerances before die approval, ensuring the stamping die
Tooling Design
Explainer: How Punch Radius Impacts Part Fit and Burr
Punch radius directly controls the sharpness of a stamped part edge. A smaller radius creates a cleaner fit but risks higher burr severity. Engineers must match punch
Tooling Design
Outlook: Predictive Die Maintenance for Stamping Plants
Predictive die maintenance uses sensor data and monitoring systems to detect wear before failure, reducing unplanned downtime. Procurement and engineering teams can plan
Tooling Design
How to Design Stamping Tolerances for Precision Parts
To define stamping tolerances for precision parts, engineers must account for material thickness variation, die wear, and press accuracy. The process requires setting
Tooling Design
Checklist: 10 Factors for Selecting Stamping Die Materials
Selecting the right die materials requires balancing hardness, toughness, and cost. This checklist helps procurement managers evaluate options for tooling selection
Tooling Design
Explainer: How Punch Radius Affects Stamped Part Quality
The punch radius controls the curvature of the tool face. A larger radius reduces stress concentration and improves surface finish, while a smaller radius creates
Tooling Design
Outlook: The Impact of Electric Presses on Die Design
Electric presses are changing how dies are designed and maintained. Buyers must prepare for shorter cycle times, lower tonnage, and stricter tolerances. This guide
Tooling Design
Troubleshooting: Fixing Punch Breakage in High-Speed Stamping
Punch breakage in high-speed stamping stems from poor clearance, excessive tonnage, work hardening, or poor die alignment. This guide lists common symptoms and likely
Tooling Design
Explaining Formability: Key Factors for Stamping
Formability is the ability of a metal sheet to deform without cracking. This guide explains how yield strength, elongation, and strain hardening affect die design and
Tooling Design
Checklist: 8 Punch Design Rules for Stamping
Verify punch design parameters like clearance, hardness, and geometry before tooling release. This checklist covers critical checks for die design and stamping tool